SINCE 1952
MADE IN SLOVAKIA

Bearing development and design solutions

Based on your specific requirements, we will engineer and create a bearing design solution for you.

The design and development of rolling bearings is a complex engineering process that involves several important steps and takes into account various factors such as load, rotation speed, operating conditions, materials and manufacturing technologies, method of mounting. We design bearings to meet 100% of the technical requirements defined by the client.

 

Processes and procedures

Review of client requirements and specifications

It involves a thorough and professional analysis of the customer's requirements and specification for the particular application in which the rolling bearings will be used. We address load in all directions, rotational speed, operating temperatures, environment and mounting method, as well as requirements for service life.

Design of materials used

For rolling elements, cages and bearing rings, the quality and chemical composition of the material is a key factor. Materials must be resistant to wear, corrosion and temperature changes, depending on the conditions and environment in which they will be implemented.

Geometric and structural design

In this step, engineers are concerned with the design of the rolling bearing geometry, including the shape of the rolling elements, raceways, the shape and type of the cage, and the tolerances of the bearing connection dimensions. The geometry is optimally designed to minimize friction, ensure proper load distribution and take into account other conditions for proper operation. When designing the solution, we take into account the mounting parameters defined by the customer. Part of the design also includes the defining of the appropriate lubricant, taking into account the environment in which the bearing will operate.

Calculations and analyses

They includes strength analyses, durability analyses, friction and lubrication analyses, and other engineering calculations.

Production

After successful testing and subsequent validation of the prototypes, we put the bearings into series production. In the production process, we oversee the complexity, consistency and quality of production.

Quality control

Rolling bearings are subject to strict quality control to ensure that all drawing parameters and standards are met.

Documentation

All production and development information, including drawings, technical specifications and test reports are carefully documented and stored.

OUR COMPANY

Advantages of bearing development and design solutions at AKE Skalica

Flexibility

A flexible team of design engineers in the development and production of small series, including prototypes, according to individual customer requirements for a specific application.

Innovations

We are constantly developing new ideas, contributing to the development of more durable and reliable high-precision AKE bearings.

Various industries

We provide our design solutions services not only for the aviation industry, but also in other demanding industries such as energy, railways, defence.

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